Hot-Runner Control System (Full Range Spare parts)
Description
Coil heaters(Germany)
THERMO-coil coil heaters are available in various cross sections and sizes and offer high-capacity electrical heating in the tightest of installation spaces at temperatures of up to 750°C on the cartridge sheath. The minimum bend radius of R3 to R13 (depending on the cross section) allows the use of the THERMO-coil coil heaters not only in extended or coiled form, but in virtually every geometrical shape. An optionally integrated thermocouple enables precise temperature control. In nozzle heating, the THERMO-coil achieves individual power distribution through the specifically designed gradient of the individual coils.
Flexible tubular heaters(Germany)
The flexible tubular heaters THERMO-flex D-shape or THERMO-flex square are delivered ex-stock in various sizes and can be bent to fit virtually any 2D or 3D groove using the THERMO-flex tool set, for example. The outer sheath, made of woven pure nickel, adapts to any curvature and presses itself evenly against the surface of the groove. This guarantees optimal heat transfer even when under extreme mechanical stress.
Clamping jacket for THERMO-coil heaters(Germany)
State of the art
Many state-of-the-art clamping mechanisms are designed to ensure that THERMO-coil heaters remain firmly clamped to hot runner nozzles. However, the majority reach their limits pretty quickly: the material loses its stability under extreme temperatures and expands, causing the coil heater to uncontrollably detach itself from the nozzle. This creates pockets of air between the heating element and the nozzle, which makes it impossible to keep the temperature even and can very quickly lead to the complete failure of the coil heater due to overheating. In addition, screw connections, tension clamps or the complete moulding of the heating element mean that many of these clamping mechanisms also require a great deal of space, which is not available in standard hot runner moulds with little cavity spacing.
The THERMO-jacket permanently holds and clamps and is basically a slotted metal tube that firmly clamps the THERMO-coil coil heater onto the cylindrical hot runner nozzle at temperatures of up to 550°C. The material properties of the THERMO-jacket, together with its thin-walled design, easily and effectively solve all conventional clamping mechanism problems
THERMO - SLIDE (Germany)
Easy assembly and durable fit without additional tools
Our smart solution for effective heating is the THERMO-slide, a special compact heating element for hot runner systems. Unlike conventional clamping mechanisms designed to ensure that coil heaters sit firmly on hot runner nozzles, the THERMO-slide does not quickly reach its limits.
Objectives:
A ready-to-install unit for a continuously perfect fit on the nozzle
A long lifespan
Easy installation without additional tools
Thin-walled design of the complete heating element
The heating element is integrated into the clamping element by being inserted into a thin-walled jacket and supported by slotted ferrules. The ferrules have an inner cone so that the complete component (which is slightly smaller than the nozzle) centres itself and can be easily pushed onto the nozzle. The coiled and pressed heating element ensures optimum heat contact with the nozzle, even if the external radial contact pressure is low. The coiling scheme is precisely designed to suit the specific heat requirements of the hot runner nozzle.
THERMO High density cartridge heaters(Germany)
Due to a special manufacturing process and the use of high-quality materials, THERMO-cart high-density cartridge heaters guarantee a high level of stability even under difficult operating conditions. High surface loads enable equally high performance in a compact space, even at operating temperatures of up to 750°C on the cartridge heater’s sheath. THERMO -cart high-density cartridge heaters conform to metric and imperial international norms. We cater to individual customer requirements and produce diameters between 6 mm and 45 mm on request. THERMO-heat is also able to design and produce bespoke versions for special applications, e.g. with individual power distribution, switchable heating zones and integrated thermocouples, as well as mounting and dismantling aids. Various leads enable the THERMO-heat high-density cartridge heaters to be adapted to suit the particular application.
Arico Multizones Controller
Arico's are part of the company's product line of hot runner temperature controllers. These machines exhibit dual-SV temperature management capabilities, dual lines LED monitors, and PID automatic temperature control functions. The controllers feature power rates that approximate 230 V AC, integrated fuse break indicators, and power frequency automatic-detect mechanisms.
The standard hot tip nozzle for all materials and shot weights. For direct gating with tip or open gating.
THERMO Hot tip nozzle ( 1-2 WEEKS)
Model:TLK-19-350
Product features:
•Lengths: 19 - 350 mm
•Flow channel Ø: 4,5 | 6 | 9 | 12 mm
•Exchangeable tip inserts, heaters and thermocouples
•Front installation for easy access and replacement
THERMO Hot tip nozzle (1-2 WEEKS)
Model:TLK-18-188
The single tip solution for utmost process safety. Suitable for all materials including high-temperature thermoplastics. At least two separate heaters guarantee a most homogeneous temperature profile.
THERMO Hot tip nozzle(1-2 WEEKS)
Model:TLK-39-150
Product features:
•Lengths: 39 - 350 mm
•Flow channel Ø: 6 | 9 | 12 mm
•Exchangeable tip inserts, heaters and thermocouples